I use FF all the time in mine 42 and have not tried FFF, you would need to back off the load a little I would think. Also is the ball maybe a little small and maybe just not building the pressure to burn the powder in the gun.
I had that on one of my guns. Was not a smoothbore but the minie would not seal and had a lot of powder flash out the barrel, same with the 42 when I started. I did not run the balls on a file and use the correct lube. They would not seal and had a lot of flash, lots more powder burning out the barrel then it should. Big change now that the ball fits better and good lube.
I hope to get a Macon at nationals looking at the 30" or 34" so maybe I will find out what you are talking about..
MR. GADGET
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Rowan Artillery
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