Original and repro 3 banders have a .577 bore and a 1:78 twist, so you should do well with round balls. The patch will make up for variations in the ball size. I'd say use the tightest combination of patch and ball that you can fit in your bore, say a .575 round ball and a .010 to .015 thousandths patch. Using a short starter when loading will help you get it down the bore.
Also the rule of thumb for powder charge says 2f powder for 50 caliber and over and 1 grain per caliber, meaning 55 to 60 grains as optimal.
Lee round ball moulds (cheaper) will work well enough for load development, but once you determine the size, shop for an RCBS or Lyman steel mould which gives you far superior quality bullets.
Bob Anderson
Company C, 1st Michigan Volunteer Infantry
Small Arms Committee
"I won't be wronged. I won't be insulted. I won't be laid a hand on.
I don't do these things to other people, and I require the same from them."
- John Wayne in "The Shootist", 1976
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